Magnetic modulation of keyhole instability during laser welding and additive manufacturing.

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Tác giả: Samuel J Clark, Xianqiang Fan, Kamel Fezzaa, Tristan G Fleming, Anna C M Getley, Andrew Kao, Peter D Lee, Chu Lun Alex Leung, Sebastian Marussi, Hongze Wang

Ngôn ngữ: eng

Ký hiệu phân loại:

Thông tin xuất bản: United States : Science (New York, N.Y.) , 2025

Mô tả vật lý:

Bộ sưu tập: NCBI

ID: 220295

Keyhole instability during laser welding and laser powder bed fusion (LPBF) can cause keyhole collapse and pore formation. Using high-speed x-ray imaging, we demonstrate that the flow vortex-induced protrusion on the rear keyhole wall is crucial in initiating keyhole instability. Applying a transverse magnetic field suppresses the keyhole instability by driving a secondary thermoelectric magnetohydrodynamics (TEMHD) flow that alters the net flow vortex. This minimizes protrusions and large-amplitude keyhole oscillations. The suppression effectiveness depends on the laser scanning direction relative to the magnetic field orientation because this controls the Seebeck effect-induced Lorentz force's direction. We show that at LPBF length scales, electromagnetic damping is weak, and for alloys with a large Seebeck coefficient, TEMHD becomes the dominant mechanism controlling flow behind the keyhole.
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