Oak Ridge National Laboratory?s (ORNL) Manufacturing Demonstration Facility (MDF) worked with XZERES Wind to fabricate small (in comparison to traditional wind energy systems) wind turbine blades using large-scale polymer additive manufacturing (AM) in Phase 1 of this project. The results of Phase 1 showed promise for the use of AM in the production of small wind energy systems. Although, the large-scale polymer AM systems available for this project proved to be too large for this application, ORNL and XZERES Wind were able to prove that AM is a viable opportunity to improve small wind turbine blades. The goal for Phase 2 was for XZERES to design tooling for their existing blade geometry and for ORNL to manufacture the tooling and a blade section using advanced manufacturing techniques. Unfortunately, due to personnel turnover at XZERES, Phase 2 was not completed.